Logger
2 types: summarized logger, time logger
for each logger, there is the possebility, to log the summarized kpi over the complete production time or every x seconds (time intervall)
the results of the time intervalls, where saved in an extra sub folder
for each type, each instance is logged and also an average of the instances is calculated
important: Only tasks with the logging type: “logging” are considered
the kpi’s are based on:
A Hierarchical structure of key performance indicators for operation management and continuous improvement in production systems
Ningxuan Kang,Cong Zhao,Jingshan Li &John A. Horst, 2016
for a full describition please view this paper
Machine logger
Folder name: machine
Summarized CSV name: machine_logger.csv
Support kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| TTFp | Time to failure in percent | ration |
| TTRp | Time to repair in percent | ration |
| FE | Failure event | number |
| CMTp | Corrective maintenance time in percent | ration |
| AUPTp | Actual unit processing time in percent | ration |
| APTp | Actual production time in percent | ration |
| AUSTp | Actual unit setup time in percent | ration |
| ADOTp | Actual unit down time in percent | ration |
| AUITp | Actual unit idle time in percent | ration |
| AUBTp | Actual unit busy time in percent | ration |
| AUSTTp | Actual unit starviation time in percent | ration |
| AUBLTp | Actural unit bloccking time in percent | ration |
| PBTp | Planned busy time | ratio |
| PRIp | Planned run time per item * items | ratio |
| E | Effectiveness | percentage |
| OEE | Overall equipment effectiveness | percentage |
| NEE | Net equipment effectiveness | percentage |
ratio: KPI value / simulation time (time interval)
Basic kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| A | Availability | percentage |
| AE | Allocation efficiency | percentage |
| TE | Technical efficiency | number |
| SeRp | Setup ratio | percentage |
| UE | Utilization efficiency | percentage |
Transporter logger
Folder name: transporter
Summarized CSV name:transporter_logger.csv
Support kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| TTFp | Time to failure in percent | ration |
| TTRp | Time to repair in percent | ration |
| FE | Failure event | number |
| CMTp | Corrective maintenance time in percent | ration |
| AUSTp | Actual unit setup time in percent | ration |
| ADOTp | Actual unit down time in percent | ration |
| AUITp | Actual unit idle time in percent | ration |
| AUTTp | Actual unit transportation time in percent | ration |
ratio: KPI value / simulation time (time interval)
Basic kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| A | Availability | percentage |
| AE | Allocation efficiency | percentage |
| TE | Technical efficiency | number |
| SeR | Setup ratio | percentage |
| UE | Utilization efficiency | percentage |
Queue fill level logger
Folder name: queue
Summarized CSV name: queue_logger.csv
Support kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| FillLevel | Fill level | percentage |
Transporter distribution logger
Folder name: transporter_distribution Summarized Csv name: transporter_distribution_logger.csv
Support kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| Distribution of travel between locations | percentage |
Product analyse logger
Folder name: product
Summarized CSV name: product_logger.csv
Support kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| WIP | Work in process | percentage |
| ATTp | Actual unit transportation time | ratio |
| AQMTp | Actual unit queue machine time | ratio |
| AUSTp | Actual unit setup time | ratio |
| APTp | Actual production time | ratio |
| AUSTnpp | Actual unit setup time not production | ratio |
| AUTTp | Actual unit transportation time | ratio |
| PBTp | Planned busy time | ratio |
| AOET | Actual unit order time | time |
AUST: The time used for the preparation, i.e. setup, of an order on a machine. AUSTnpp: The time used for the preparation for loading and unloading a transporter.
ratio: KPI value / AOET
Basic kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| TR | Throughput rate | percentage |
Info:
additional to the summarized and time logger, for every producted part the support kpis where calculated and saved under: all_product_logger.csv
Simulation logger
Folder name: product
Summarized CSV name: product_logger.csv
Support kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| WIP | Work in process | percentage |
| logging_time | logging time | time |
Basic kpis
| Abbreviation | Name | Measurement |
|---|---|---|
| AR | Allocation ratio | percentage |
| PR | Production process ratio | percentage |
Event logger
columns: [’name’,’time’, ‘time_diff’, ‘type_logger’, ‘additional_type’, ‘product’, ‘position’, ‘position_info’, ‘machine’, ‘transport’, ‘process_id’, ‘location’, ‘task’, ‘number_of_parts’]